Large companies use compressed air piping to maintain necessary equipment and machinery while they are operating. They are essential for the functioning of any large company, but we know very little about them. This is why their proper installation is really important for the company’s proper functioning. Come along with us, and let’s learn more about compressed air piping installation.
1. Why is it important?
Most large companies like food packaging equipment need compressed air to function correctly. The proper amount of compressed air needs to be distributed in different areas of large factories, and all of these are reliant on a compressed air piping system.
Most compressed air piping systems are developed specifically for each factory and depending on their need. Not all companies and industries have the same compressed air system, and this is why they need to be installed professionally.
A compressed air system ensures that the factory gets the most effective compressed air, which transfers to the equipment and machinery when installed and laid correctly. A good compressed air piping system will also increase and ensure the air supply’s energy efficiency, which usually increases productivity.
A properly installed compressed air piping system also reduces maintenance and downtime, ultimately reducing costs. It also has a positive impact on the overall bottom line, and this leads to significant power savings. And this is a win-win situation if you ask me.
This is the most important thing to consider when installing a compressed air piping system, and it shouldn’t be overlooked. A new and professionally installed compressed air system can be a very costly investment. It should be set up properly from the beginning to get a maximum return on your investment.
The layout, as argued previously, will depend on the shape and size of your specific plant or factory, but there is generally 2 different type of piping layout system. Both of these specific layouts have their own advantages and are used in particular situations. They are namely:
- Looping piping or ring-main layout
Usually, for a standard factory that is in the shape of a square, the ring-main system is the most adequate and efficient layout. For this type of layout, the compressed air is pushed through it and is distributed in any direction, and this allows it to meet the source of demands with the least or minimal amount of resistance.
Linear or straight pipe layout
While the linear layout usually works better and tends to be more cost-effective when it comes to longer and narrower buildings.
It is also important to remember that the material you choose for your piping will also impact the compressed air pressure. Some of the most common materials used for these pipes are aluminum, PVC, and even steel. The material you’ll choose will depend on your machinery and its use, and a professional will be able to advise you on the best material to choose.
The most common type of piping material on the market is aluminum. This is because aluminum is a strong metal that doesn’t corrode and degrade quickly, and it is very lightweight, which is ideal for transportation. They are also very user-friendly and can be easily cut down to the desired shape and size.
4. Piping size
If you are new to the world of compressed air systems, which I assume you are, you should know that aluminum compressed pipe comes in various sizes and diameters. From there, these pipes are easily extended or shortened to the desired length. However, you can extend or shorten their diameter and width to your heart’s desire.
This is why it is primordial to remember this, and this is why you should be careful when you are considering how much-compressed air will be used before you get underway with compressed air piping.
If the aluminum pipe is too small, it won’t be able to keep up with the demand for compressed air, which ultimately defeats its purpose. This will ultimately increase energy costs, and your piping and machinery will wear down very quickly if the compressed air system isn’t adequately installed.
5. Looking for an expert in compressed air piping?
Contact Promptair & Electrical Pty Ltd for all your commercial and industrial maintenance and supply of air compressor, dryer, and even air filtration services. With Over 40 years in the field, trust their team to maintain and install your air compressors and accessories.
So, for all your compressed air piping needs, get in touch with an expert and let them help you out with all your professional development needs. When it comes to compressed air piping, it is always better to call a professional instead of trying to do this yourself. So what are you waiting for? Give them a call for more information.